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An efficient solution for selecting black spots from plastic pellets - WESORT plastic color sorter

Time:2025-08-18

  In the plastic pellet production process, color purity often directly determines the product's selling price and market competitiveness. Especially for transparent, white, or light-colored plastic pellets, even tiny black specks can affect the appearance and quality of the final product.

  The high-end pellet manufacturing industry has long faced systemic challenges in reducing losses and improving quality, particularly in meeting high purity requirements and controlling minor defects.

  Causes of Black Specks in Plastic Pellets

  During the plastic pelletizing process, unstable temperature and pressure control can easily lead to carbonization, forming black specks (carbon deposits). Common impurities in these plastic pellets can range from burnt-yellow, irregularly shaped, large black specks to tiny specks (as small as 0.1mm) barely noticeable to the naked eye.

  Previously, most plastic sorting equipment on the market could only identify and remove black specks larger than 0.35mm, failing to address smaller defects. This presented a headache for many demanding customers.

  WESORT integrates high-precision optical inspection and intelligent purification technologies to develop a quality assurance solution covering all pellet categories.

  The high-definition plastic pellet color sorter, equipped with micro-difference recognition technology, efficiently identifies and removes quality defects such as subtle color differences and tiny black spots (≥0.1mm) in virgin, recycled, and modified pellets.

  By combining micro-difference imaging with AI deep learning algorithms, it can accurately identify and present millimeter-level quality defects in defective particles. Its one-click operation and automated process make it suitable for static laboratory environments and can be seamlessly integrated into production line systems for real-time monitoring and quality control.

Four-channel high-definition plastic pellet color sorter

  Advantages of WESORT's plastic color sorter

  As a professional plastic sorting equipment manufacturer, WESORT's crawler-type plastic color sorter has achieved a quantum leap in black spot detection accuracy and sorting efficiency:

  1. High-precision detection: It can detect not only common large black spots but also tiny black spots smaller than 0.35mm, meeting the stringent requirements of high-end plastic pellet processing plants.

  2. Multi-defect recognition: Simultaneously removes defects such as burnt brown particles, irregularly shaped particles, large black spots, and small black spots (0.1mm) to ensure the purity of finished pellets.

  3. Belt-type design: More stable conveying, reducing vibration and missed selections, ensuring accuracy and stability of the sorting process.

  4. High-efficiency production capacity: Maintains high sorting accuracy and consistency while processing large quantities of plastic pellets.

Plastic pellet sorting solution

Plastic pellet sorting results

  Why choose WESORT plastic sorting equipment?

  1. Industry-leading AI deep learning recognition system, continuously optimizing the black spot recognition model.

  2. Extensive experience in plastic recycling, modified pellets, and food-grade plastics.

  3. Small footprint, easy maintenance, low operating costs, and long-term labor savings.

  From a technology explorer focused on product R&D to an industry leader pioneering comprehensive intelligent applications, WESORT is revolutionizing industry service models with comprehensive intelligent sorting solutions. We meticulously build customized intelligent sorting and decision-making solutions for users in diverse fields within the plastics industry. Leveraging data insights and algorithms, we achieve leaps in operational efficiency.

  Improving the value of plastic pellets starts with a color sorter.

  The purer the color of plastic pellets, the more market-ready they are. Using a WESORT plastic color sorter not only removes visible defects but also removes black specks as small as 0.1mm, ensuring every plastic pellet meets high standards.

  Contact us now for a free material measurement service and witness the high precision and efficiency of a WESORT color sorter for yourself!

  In the plastic pellet production process, color purity often directly determines the product's selling price and market competitiveness. Especially for transparent, white, or light-colored plastic pellets, even tiny black specks can affect the appearance and quality of the final product.

  The high-end pellet manufacturing industry has long faced systemic challenges in reducing losses and improving quality, particularly in meeting high purity requirements and controlling minor defects.

  Causes of Black Specks in Plastic Pellets

  During the plastic pelletizing process, unstable temperature and pressure control can easily lead to carbonization, forming black specks (carbon deposits). Common impurities in these plastic pellets can range from burnt-yellow, irregularly shaped, large black specks to tiny specks (as small as 0.1mm) barely noticeable to the naked eye.

  Previously, most plastic sorting equipment on the market could only identify and remove black specks larger than 0.35mm, failing to address smaller defects. This presented a headache for many demanding customers.

  WESORT integrates high-precision optical inspection and intelligent purification technologies to develop a quality assurance solution covering all pellet categories.

  The high-definition plastic pellet color sorter, equipped with micro-difference recognition technology, efficiently identifies and removes quality defects such as subtle color differences and tiny black spots (≥0.1mm) in virgin, recycled, and modified pellets.

  By combining micro-difference imaging with AI deep learning algorithms, it can accurately identify and present millimeter-level quality defects in defective particles. Its one-click operation and automated process make it suitable for static laboratory environments and can be seamlessly integrated into production line systems for real-time monitoring and quality control.

Four-channel high-definition plastic pellet color sorter

  Advantages of WESORT's plastic color sorter

  As a professional plastic sorting equipment manufacturer, WESORT's crawler-type plastic color sorter has achieved a quantum leap in black spot detection accuracy and sorting efficiency:

  1. High-precision detection: It can detect not only common large black spots but also tiny black spots smaller than 0.35mm, meeting the stringent requirements of high-end plastic pellet processing plants.

  2. Multi-defect recognition: Simultaneously removes defects such as burnt brown particles, irregularly shaped particles, large black spots, and small black spots (0.1mm) to ensure the purity of finished pellets.

  3. Belt-type design: More stable conveying, reducing vibration and missed selections, ensuring accuracy and stability of the sorting process.

  4. High-efficiency production capacity: Maintains high sorting accuracy and consistency while processing large quantities of plastic pellets.

Plastic pellet sorting solution

Plastic pellet sorting results

  Why choose WESORT plastic sorting equipment?

  1. Industry-leading AI deep learning recognition system, continuously optimizing the black spot recognition model.

  2. Extensive experience in plastic recycling, modified pellets, and food-grade plastics.

  3. Small footprint, easy maintenance, low operating costs, and long-term labor savings.

  From a technology explorer focused on product R&D to an industry leader pioneering comprehensive intelligent applications, WESORT is revolutionizing industry service models with comprehensive intelligent sorting solutions. We meticulously build customized intelligent sorting and decision-making solutions for users in diverse fields within the plastics industry. Leveraging data insights and algorithms, we achieve leaps in operational efficiency.

  Improving the value of plastic pellets starts with a color sorter.

  The purer the color of plastic pellets, the more market-ready they are. Using a WESORT plastic color sorter not only removes visible defects but also removes black specks as small as 0.1mm, ensuring every plastic pellet meets high standards.

  Contact us now for a free material measurement service and witness the high precision and efficiency of a WESORT color sorter for yourself!

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