Indonesian Coffee Processor Triples Production Capacity with WESORT Coffee Bean Sorting Machine

　　Customer Background

　　CV Danendra Jaya Abadi, located in Candi, Sidoarjo, Indonesia, is a coffee supplier serving both specialty coffee shops and the traditional retail coffee market. The company processes green coffee beans and roasted coffee beans for various customer segments and brands, including its own coffee brand, Java Lovasa.

　　As demand continued to grow, the company faced a common challenge in the coffee industry: increasing production capacity while managing labor shortages and maintaining consistent product quality.

　　The Challenge

　　During the COVID-19 pandemic, workforce availability became limited. Like many coffee processors, CV Danendra Jaya Abadi needed a solution that could reduce dependence on manual sorting while ensuring stable production output and coffee quality.

　　Before adopting automated sorting technology, the company's coffee processing capacity was approximately one ton per month. Expanding production without significantly increasing labor costs became a key objective.

　　At the same time, maintaining uniform bean color and product consistency was essential for serving both café customers and the retail coffee market.

　　The WESORT Solution

　　In 2022. CV Danendra Jaya Abadi introduced the WESORT Coffee Bean Sorting Machine into its production line.

　　The machine is used for:

　　Green coffee bean sorting

　　Roasted coffee bean color sorting

　　Quality control before packaging

　　Improving consistency across coffee batches

　　By automating the sorting process, a single operator can manage up to three machines simultaneously, significantly reducing labor requirements while increasing processing efficiency.

　　Results Achieved

　　After implementing WESORT technology, the company experienced substantial improvements in productivity and operational efficiency.

　　Production capacity increased from approximately:

　　1 ton per month → 3 tons per month

　　This threefold increase enabled the company to meet growing customer demand while maintaining stable staffing levels.

　　In addition to higher throughput, WESORT helped improve coffee quality by ensuring more uniform bean color and removing defective beans from production.

　　For roasted coffee products under the Java Lovasa brand, the machine is used to achieve consistent color grading, helping create a more uniform appearance and quality standard.

　　Reliable Performance Over Time

　　One of the reasons CV Danendra Jaya Abadi continues to use WESORT is reliability.

　　Since installation in 2022. the company has reported stable machine performance with virtually no operational issues. Routine maintenance has been minimal, with only normal wear-part replacements, such as pneumatic hoses reaching the end of their service life.

　　This long-term stability has helped ensure uninterrupted production and dependable sorting performance.

　　Customer Testimonial

　　"Since using WESORT, we have been able to significantly increase our production capacity while operating with fewer workers. The machine helps us sort both green coffee beans and roasted coffee beans efficiently. Most importantly, it allows us to produce coffee with highly consistent color and quality. We have been using WESORT continuously since 2022 and are very satisfied with its performance."

　　— Petrus Tovan Asmara

　　CV Danendra Jaya Abadi, Indonesia

　　About WESORT Coffee Bean Sorting Solutions

　　WESORT provides AI-powered sorting solutions for coffee processors, exporters, cooperatives, and roasting facilities worldwide. Combining advanced optical inspection technology with intelligent sorting systems, WESORT helps coffee businesses improve quality consistency, reduce labor costs, increase production efficiency, and achieve higher product value.

　　Whether sorting green coffee beans or roasted coffee beans, WESORT delivers reliable performance for modern coffee processing operations.